Excellent PLC
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| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB SYN 5100a-Z, V0221 3BHB006717R0221 Interface Control Board Synchronization Device is a high-precision synchronization and interface control unit developed by ABB for advanced industrial drive and power control systems. This device serves as a synchronization interface between multiple power modules, control boards, and drive processors, ensuring precise timing, signal integrity, and coordination across complex automation networks.
Engineered with ABB’s advanced signal processing technology, the SYN 5100a-Z provides fast, stable, and accurate phase synchronization between converters, inverters, and motor drives. It manages critical timing functions and ensures seamless communication between control layers, reducing errors and improving response time in distributed drive systems.
This model is widely used in ACS series drives, excitation systems, and industrial automation controllers, where stable synchronization and data exchange are vital. The device combines durable hardware design with advanced firmware, guaranteeing consistent performance under high electromagnetic interference (EMI) and demanding industrial conditions.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SYN 5100a-Z, V0221 |
| Part Number | 3BHB006717R0221 |
| Product Type | Interface Control Board / Synchronization Device |
| Input Voltage | 24 VDC ±10% |
| Power Consumption | 8 W (typical) |
| Signal Interface | Optical and electrical synchronization channels |
| Communication Protocols | ABB proprietary sync bus, RS-485, CAN interface |
| Synchronization Accuracy | < 0.1 μs |
| Clock Frequency | 20 MHz internal reference |
| Input/Output Channels | 8 differential inputs / 8 differential outputs |
| Logic Level Compatibility | TTL / LVDS |
| Isolation Voltage | 1500 VAC (signal to logic) |
| Temperature Range (Operating) | -25°C to +70°C |
| Storage Temperature Range | -40°C to +85°C |
| Humidity Tolerance | 5–95% non-condensing |
| Cooling Method | Natural convection |
| Mounting Type | Rack or module bay mounting |
| Protection Features | Overvoltage, short-circuit, polarity reversal, ESD protection |
| Diagnostics Interface | Status LEDs and monitoring port |
| Material | Industrial-grade PCB with conformal coating |
| Dimensions (H × W × D) | 205 × 82 × 128 mm |
| Weight | 0.75 kg |
| Certifications | CE, UL, RoHS, IEC 61010-1 |
Applications
The ABB SYN 5100a-Z Interface Control Board is primarily utilized in industrial automation systems where high-speed synchronization and reliable control communication are essential. Its precision synchronization capabilities make it a cornerstone in modern distributed control architectures.
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Drive System Synchronization: Coordinates power conversion modules in multi-drive setups for precise timing and smooth operation.
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Excitation and Generator Control: Ensures synchronization between generator excitation systems and grid reference signals.
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Power Plant Automation: Used in power generation systems for phase alignment and timing coordination.
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Process Industry Control: Applied in paper mills, steel plants, and refineries requiring synchronized drives and actuators.
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Marine and Transportation Systems: Maintains timing control for propulsion systems and dynamic positioning equipment.
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Robotics and Motion Control: Provides timing synchronization across multi-axis robotic drive controllers.
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Energy Management Systems: Integrates synchronization data into smart grid and microgrid systems for load balancing.
Product Advantages
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High Synchronization Precision: Offers ultra-low synchronization error (<0.1 microsecond), ensuring consistent performance across systems.
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Robust Electrical Isolation: Built with high isolation voltage barriers to prevent interference and ensure signal integrity.
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Advanced Communication Support: Compatible with multiple industrial communication protocols, including RS-485 and CAN.
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Reliable in Harsh Environments: Withstands temperature extremes, vibration, and electrical noise, making it suitable for industrial and offshore environments.
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Fast Response and Low Latency: The internal 20 MHz clock ensures rapid data exchange between connected modules.
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Modular and Compact Design: Easily installed into ABB control racks or standalone synchronization panels.
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Enhanced Diagnostics: Features integrated LED indicators and diagnostic ports for real-time monitoring and troubleshooting.
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Comprehensive Protection: Equipped with ESD, overvoltage, and polarity protection for long-term reliability.
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Energy Efficient: Consumes minimal power, contributing to overall system efficiency.
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Full System Integration: Designed for seamless compatibility with ABB’s ACS and DCS series control platforms.
FAQ
1. What is the primary function of the ABB SYN 5100a-Z Interface Control Board?
It synchronizes timing and communication between multiple ABB drive or control modules to ensure coordinated operation.
2. Which ABB systems are compatible with the SYN 5100a-Z device?
It is fully compatible with ABB ACS600, ACS800, and DCS drive systems, as well as certain excitation control units.
3. How accurate is the synchronization between connected devices?
The device offers phase synchronization precision better than 0.1 microsecond, ensuring minimal timing drift.
4. Does the module support optical synchronization signals?
Yes, it supports both optical fiber and electrical signal synchronization interfaces for flexible installation.
5. What communication interfaces are provided for external devices?
It supports RS-485, CAN bus, and ABB proprietary synchronization channels for data and timing control.
6. How is electrical isolation achieved in this module?
Isolation barriers rated at 1500 VAC separate control logic and signal paths to prevent noise coupling.
7. Can this device be used in redundant or parallel synchronization configurations?
Yes, multiple SYN 5100a-Z modules can operate in parallel for redundancy and system reliability.
8. What diagnostic tools are available for system maintenance?
It includes LED status indicators and a diagnostic interface for monitoring power, signal status, and synchronization health.
9. What type of cooling does the SYN 5100a-Z use?
It relies on natural convection and does not require external cooling fans, making it maintenance-free.
10. Is the SYN 5100a-Z firmware upgradable?
Yes, it supports firmware updates through the communication interface for improved functionality and compatibility.
Related Models (Same Series or Function)
| Model | Description | Voltage | Communication Type |
|---|---|---|---|
| SYN 5000A-Z 3BHB005122R0001 | Synchronization Control Board | 24 VDC | Optical/Electrical |
| SYN 5100a-Z, V0221 3BHB006717R0221 | Interface Synchronization Device | 24 VDC | RS-485, CAN |
| SYN 5200B 3BHB007890R0010 | High-speed Sync Interface Board | 24 VDC | Fiber Optic |
| SYN 5300-Z 3BHB008113R0004 | Multi-drive Synchronization Unit | 24 VDC | CANopen |
| SYN 5400A 3BHB009220R0021 | Advanced Sync Processor Module | 24 VDC | ABB Sync Bus |
| SYN 5500B 3BHB010110R0005 | Redundant Synchronization Controller | 24 VDC | RS-485 / Optical |
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